Smelter

Process Description

1

Smelting Furnace (S-Furnace)

Dried concentrate and flux materials like silica sand are injected into S-furnace through vertical lances and oxidized with oxygen-enriched air to produce molten matte and slag, and their mixture overflows from the S-furnace down to the CL-furnace through launder.

2

Slag Cleaning Furnace (Cl-Furnace)

CL-furnace is heated by two sets of delta type electrode (2100 &1500 KVA). Matte is separated from slag by difference of specific gravity. Slag is overflowed, water-granulated and sold to cement industry while molten matte (Cu 68%) is constantly siphoned out and transferred to the C-furnace through launder.

3

Converting Furnace (C -Furnace)

Matte and flux (limestone) are reacted with oxygen-enriched air to form blister copper and then separated from the slag by difference of specific gravity. Slag (Cu14%) is returned to S-furnace, and blister copper is siphoned out and forwarded to Anode furnaces.

4

Anode Furnace

Blister copper from C-furnace is delivered into one of Anode furnaces by using switching launder system. In this furnace, oxidation and reduction reactions are occurred to produce refined copper ready for casting.

5

Hazelett Caster

Refined copper from Anode furnace is cast continuously into copper strip by a Hazelett Twin Belt Caster. This continuous copper strip is cut into anode pieces by a hydraulic shearing machine